付学华1,左青2,吕瑞3,徐红闯4,雷鸣2,左晖5.DTDC的节能实践[J].中国油脂,2024,49(1):.[FU Xuehua1, ZUO Qing2, LYU Rui3, XU Hongchuang4, LEI Ming2, ZUO Hui5.Energy saving practice of DTDC[J].China Oils and Fats,2024,49(1):.]
DTDC的节能实践
Energy saving practice of DTDC
  
DOI:
中文关键词:  气相温度  回收余热  豆粕残溶  KOH蛋白质溶解度
英文关键词:gas phase temperature  waste heat recovery  residual solvent in soybean meal  KOH protein solubility
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作者单位
付学华1,左青2,吕瑞3,徐红闯4,雷鸣2,左晖5 1.中粮(东莞)粮油工业有限公司广东 东莞 523000 2.江苏丰尚油脂工程技术有限公司江苏 扬州 225127 3.中储粮油脂(新郑)有限公司郑州 451100 4.中储粮东莞油脂工业有限公司广东 东莞523000 5.广州星坤机械有限公司广州 510800 
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中文摘要:
      为了降低大豆压榨厂中DTDC的蒸汽消耗量,对DTDC的结构和操作进行调整,并介绍了回收DT层热风余热、DC热风尾气余热及DTDC夹层余热的工艺技术。将DT气相温度由72~75 ℃下调至68~70 ℃,搅拌翅改为折弯式,各层的旋转阀配置变频电机,让物料呈悬浮状;DC热风层每层配一台风机,装变频电机,增加节能层。实践证明:经调整后的DTDC生产的成品豆粕外表呈金黄色,散发出浓香味,残溶在190~300 mg/kg;豆粕的KOH蛋白质溶解度大于80%;DTDC蒸汽消耗量得到有效降低。
英文摘要:
      In order to reduce the steam consumption of DTDC in the soybean pressing plant, the structure and operation of DTDC were adjusted, and the process technology of recovering the waste heat of DT layer hot air, DC hot air vent gas and the waste heat in the interlayer of DTDC were introduced. The DT gas phase temperature was adjusted from 72-75 ℃ to 68-70 ℃, the stirring fins were changed to bending type, and the rotary valves in each layer were equipped with inverter motors to make the materials in suspension; the DC hot air layer was equipped with one blower fitted with inverter motors in each layer, and the energy-saving layer was increased. Practice had proved that the finished soybean meal produced by the adjusted DTDC had golden yellow appearance with a strong aroma, and the residual solvent was 190-300 mg/kg, KOH protein solubility of the soybean meal was greater than 80%, and steam consumption of the DTDC was effectively reduced.
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