Optimization of emulsifier formula of fast-frozen special fat by D-optimum mixture design
  
DOI:
KeyWord:fast-frozen special fat  emulsifier  D-optimum mixture design  transesterification oil  fast-frozen dumpling  freeze-cracking rate
FundProject:河南省重点研发与推广(科技攻关)专项(202102110288)
Author NameAffiliation
ZHU Liping1, SUN Cong1,2, LI Kaifang2, ZHANG Shunchang2, LIANG Shaohua1, YANG Guolong1, LIU Wei1 1.College of Food Science and Engineering, Henan University of Technology, Zhengzhou 450001, China
2.Zhengzhou Synear Food Co. , Ltd. , Zhengzhou 450003, China 
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Abstract:
      In order to solve the cracking problem of fast-frozen food, the emulsifier formula of fast-frozen special fat was optimized. With water absorption and emulsifying stability as indexes, using self-made transesterification oil as base oil, six commonly used lipophilic emulsifiers were selected, and the best emulsifier formula was determined by D-optimum mixture design. In addition, the application of self-made fast-frozen special fat and two kinds of commercial fast-frozen special fat to produce fast-frozen dumpling was compared. The results showed that with self-made transesterification oil as base oil, the optimal emulsifier formula for fast-frozen special fat was obtained as follows: dosage of calcium stearoyl lactylate 34.4%, dosage of glycerol monostearate 33.8%, and dosage of soybean lecithin 318%. Under these conditions, the water absorption and emulsifying stability of compound emulsifier were 25.1 mL/10 g and 93.3%, respectively. Compared with the commercial fast-frozen special fat, the fast-frozen dumpling made by the self-made fast-frozen special fat had a smooth surface, fewer cracks, lower freeze-cracking rate and freezing water loss rate. The optimized compound emulsifier has good emulsifying stability and water-holding capacity, and can reduce the freeze-cracking rate of fast-frozen food.
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